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| 12 1-800-735-6200 Mega Module & Mega Module Jr. Family 25 to 600 Watts DC-DC Converters Single, Dual, Triple Output Chassis Mount Features s s s s s s s Inputs: 10 to 400Vdc Any Output, 1 to 95Vdc UL, CSA, TUV, VDE, BABT CE Marked 80-90% Efficiency (Typical) Up to 27W/Cubic Inch 1 Up 2.58" x 2.5" x 0.62" (Junior) 4.9" x 2.5" x 0.62" (Full Size) 2 Up 2.58" x 4.9" x 0.62" (Junior) 4.9" x 4.9" x 0.62" (Full Size) 3 Up 2.58" x 7.3" x 0.62" (Junior) 4.9" x 7.3" x 0.62" (Full Size) ZCS Power Architecture Low Noise FM Control Booster Versions Available for Expanded Output Power-Full size only Configuration Chart Full-Size Modules Mega Modules: Single Output VI-L VI-M VI-N Dual Output VI-P VI-Q Triple Output VI-R Junior-Size Modules Mega Module Juniors: Single Output VI-LJ Dual Output VI-PJ Triple Output VI-RJ 50-200W 100-400W 300-600W 100-400W 150-600W 150-600W # of Modules 4.9" x 2.5" x 0.62" 1 4.9" x 4.9" x 0.62" 2 4.9" x 7.3" x 0.62" 3 4.9" x 4.9" x 0.62" 2 4.9" x 7.3" x 0.62" 3 4.9" x 7.3" x 0.62" 3 - 25-100W 50-200W 75-300W 2.58" x 2.5" x 0.62" 2.58" x 4.9" x 0.62" 2.58" x 7.3" x 0.62" 1 2 3 Input Voltage 0= 1= W= 2= 3= N= 4= T= 5= 6= 7= Nominal 12V 24V 24V 36V 48V 48V 72V 110V 150V 300V 150/300V Range Brownout* Transient** 10 - 20V n/a 22 21 - 32V 18 36 18 - 36V n/a n/a 21 - 56V 18 60 42 - 60V 36 72 36 - 76V n/a n/a 55 - 100V 45 110 66 - 160V n/a n/a 100 - 200V 85 215 200 - 400V 170 425 100 - 375V 90 n/a Mega Mega Module Module Jr. (4) (1) (8) (5) (8) (5) (6) (1) (10) (5) (10) (5) (9) (4) (8) (5) (9) (5) (10) (6) (5) (1) Output Voltage Z Y 0 M 1 2 3 L 4 = = = = = = = = = 2V 3.3V 5V 10V 12V 15V 24V 28V 48V s s (1 to 95V, consult factory) s s s Product Grade E C I M = = = = Mega Module -10C to +85C -25C to +85C -40C to +85C -55C to +85C Mega Module Jr. -10C to +100C -25C to +100C -40C to +100C -55C to +100C Output Power/Current Mega Module VOUT 5V VOUT < 5V Y = 50W Y = 10A X = 75W X = 15A W = 100W W = 20A V = 150W V = 30A U = 200W U = 40A Mega Module Jr. VOUT 5V VOUT < 5V Z = 25W Z = 5A Y = 50W Y = 10A X = 75W X = 15A W = 100W W = 20A Product Highlights Vicor's Mega Module and Mega Module Jr. Families of single, dual and triple output DC-DC converters provide power system designers with cost effective, high performance, off-the-shelf solutions to applications that might otherwise require a custom supply. Incorporating standard VI-200 or VI-J00 Family converters in rugged, chassis mount packages, Mega Module and Mega Module Jr.'s can be ordered with single, dual or triple outputs, having a combined output power of up to 600W. Totally isolated outputs eliminate efficiency penalties and output interaction problems. Refers to Baseplate Temperature Output Power/Current VOUT 5V W = 100W V = 150W U = 200W S = 300W Q = 400W VOUT < 5V W= 20A V= 30A U= 40A S= 60A Q= 80A Output Power/Current VOUT 5V S = 300W P = 450W M = 600W VOUT < 5V S = 60A P = 90A M = 120A Max. Output Per Module 5V Outputs >5V Outputs <5V Outputs (1) 50W 50W 10A (4) 75W 75W 15A (5) 75W 100W 20A (6) 100W 100W 20A *Brownout 75% of rated load. **Transient voltage for 1 second. ***Consult factory for availability of "T" input Mega Module Jrs. Max. Output Per Module (7) (8) (9) (10) 5V Outputs >5V Outputs <5V Outputs 100W 150W 30A 150W 150W 30A 150W 200W 40A 200W 200W 40A 12 1-800-735-6200 Mega Module Specifications (typical at TBP = 25C, nom. line and 75% load, unless otherwise specified) Mega Module (E-Grade) PARAMETER s Input Characteristics Inrush charge Input reflected ripple current - pp Input ripple rejection Mega Module (C-, I-, M-Grade) MIN. TYP. MAX. UNITS TEST CONDITIONS MIN. TYP. MAX. 120x10 -6 10% 25+20Log Vin Vout 120x10 -6 10% 200x10-6 () 2 30+20Log Vin Vout 20+20Log Vin Vout 1.35 () () 2 1% 0.2% 0.5% 0.02 Coulombs IIN dB dB Watts Nom. line, per module Nom. line, full load 120 Hz, nom. line 2400 Hz, nom. line Per module No load power dissipation s Output Characteristics Setpoint accuracy Load/line regulation Load/line regulation Output temperature drift Long term drift Output ripple - pp: 2V, 3.3V 5V 10-48V High/low program 1 Total remote sense compensation OVP setpoint2 Current limit Short circuit current 3 s Control Pin Characteristics Gate out impedance Gate in impedance Gate in open circuit voltage Gate in low threshold Gate in low current Power sharing accuracy s Dielectric Withstand Characteristics Input to output Output to baseplate Input to baseplate s Thermal Characteristics Efficiency Baseplate to chassis Thermal Shutdown (Drivers only)Baseplate s Mechanical Specifications Weight 1 Up 2 Up 3 Up 110V,12V 2131% 1.35 1% 2% 0.5% 1% 0.02 0.02 150 5% 3% 110% 125% 105% 20% 135% 140% 0.5% 0.05% 0.2% 0.01 0.02 60 2% 0.75% 50% 0.5 115% 105% 20% VNOM VNOM VNOM % / C %/1K hours mV LL to HL, 10% to FL LL to HL, NL to 10% Over rated temp. 50% 0.5 100 3% 1.5% 110% 135% 125% 130% 20 MHz bandwidth 20 MHz bandwidth 20 MHz bandwidth 0.25V max. neg. leg Recycle power Automatic restart 125% Volts VNOM INOM INOM 50 10 3 6 0.65 .95 6 1.05 0.65 0.95 50 10 3 6 6 1.05 Ohms Ohms Volts Volts mA Use open collector 3,000 500 1,500 3,000 500 1,500 VRMS VRMS VRMS Baseplate earthed 90 78-88% 0.1 95 105 90 80-90% 0.1 95 105 C/Watt C Cool and recycle power to restart 9.0 (255) 1.2 (545) 1.7 (772) 9.0 (255) 1.2 (545) 1.7 (772) Ounces (Grams) Lbs. (Grams) Lbs. (Grams) and 15V outputs, standard trim range 10%. Consult factory for wider trim range. typical for booster modules. 3Output voltages of 5V or less incorporate foldback current limiting; outputs of 10V and above contain straight-line limiting. 12 1-800-735-6200 Mega Module Jr. Specifications (typical at TBP = 25C, nom. line and 75% load, unless otherwise specified) Mega Module Jr. (E-Grade) PARAMETER s Input Characteristics Inrush charge Input reflected ripple current -- pp Input ripple rejection Mega Module Jr. (C-, I-, M-Grade) MIN. TYP. MAX. UNITS TEST CONDITIONS MIN. TYP. MAX. 60x10-6 100x10-6 10% Vin 25+20Log Vout () 60x10-6 100x10-6 10% 30+20Log Vin Vout 20+20Log Vin Vout () () Coulombs IIN dB dB Watts Nom. line, per module Nom. line, full load 120 Hz, nom. line 2400 Hz, nom. line Per module No load power dissipation s Output Characteristics Setpoint accuracy Load/line regulation Load/line regulation Output temperature drift Long term drift Output ripple, pp: 2V, 3.3V 5V 10V-48V High/low program1 Total remote sense compensation OVP setpoint Current limit Short circuit current s Control Pin Characteristics Gate out impedance Gate in impedance Gate in high threshold Gate in low threshold Gate in low current s Dielectric Withstand Characteristics Input to output Output to baseplate Input to baseplate s Thermal Characteristics Efficiency Baseplate to chassis s Mechanical Specifications Weight 1 Up 2 Up 3 Up 1.35 2 1.35 2 1.0% 2.0% 0.5% 1.0% 0.02 0.02 200 5% 3% 50% 0.5 N/A 105% 105% 135% 140% 105% 105% 110% 50% 0.5 0.5% 0.05% 0.2% 0.01 0.02 100 2% 0.75% 1% 0.2% 0.5% VNOM VNOM VNOM %/C %/1K hours mV LL to HL, 10% to FL LL to HL, NL to 10% Over rated temp. 150 3% 1.5% 110% 20 MHz bandwidth 20 MHz bandwidth 20 MHz bandwidth 0.25V max. neg. leg Automatic restart VNOM Volts INOM INOM N/A 125% 130% 50 103 6 0.65 6 0.65 50 103 6 6 Ohms Ohms Volts Volts mA Use open collector 3,000 500 1,500 3,000 500 1,500 VRMS VRMS VRMS Baseplate earthed 78-88% 0.2 80-90% 0.2 C/Watt 4.5 (127) 8.8 (250) 13.3 (377) 4.5 (127) 8.8 (250) 13.3 (377) Ounces (Grams) Ounces (Grams) Ounces (Grams) 110V,12V and 15V outputs, standard trim range 10%. Consult factory for wider trim range. 104 12 1-800-735-6200 Mega Module Mechanical Specifications Inputs 5 Gate Out #2 6 Gate In #2 7 Gate Out #3 8 Gate In #3 JR. MODULE: 2.58 (65,5) 4.90 (124,5) TYP. .53 TYP. (13,5) SER. NO. Inputs 1 -Input 2 Gate Out #1 3 Gate In #1 4 +Input Outputs Side view (all models) Outputs Output #1 A -Output B -Sense* C Trim* D +Sense* E +Output Output #2 F -Output G -Sense H Trim J +Sense K +Output Output #3 L -Output M -Sense N Trim P +Sense Q +Output 2.18 (55,4) L- and LJ-Series L- and LJ-Series Mounting: Use #6 machine hardware torqed to 5-7in lbs. .16 (4,1) 1 o.150 (o3,81) THRU C'BORE o.250 (o6,35) X .170 (4,32) DEEP A 2 MEGA MODULE DC-DC CONVERTER B C D E TOP VIEW 2.76 TYP. (70,1) 5.52 TYP. (140,2) Baseplate (TYP.) 2,50 TYP. (63,5) *For Units with BatMod B-IMON C-ITRIM D-VTRIM 3 4 .19 TYP. (4,8) 0.62 (16.0) JR. MODULE 3.20 (81,3) TYP. Mounting Information Use #6 machine hardware torqued to 5-7 in-lbs. JR. MODULE: 1.60 (40,6) P- and PJ-Series 1 2 3 2.26 (57,4) M-Series .19 (4,8) M-Series P- and PJ-Series A A B C D C D E F G H E .25 J K 4.90 (124,5) TYP. 1 2 MEGA MODULE TM B DC-DC CONVERTER 3 5 6 4 2.26 (57,4) 4 5 TOP VIEW (6,4) TYP. R- and RJ-Series 1 2 3 1 Q-Series .19 (4,8) N-Series N-Series Q-Series R- and RJ-Series A B B C D D E F G H J E F K L M H J K P Q N 7.32 TYP. (185,9) C A A 1 2.26 (57,4) 3 D B 2 MEGA MODULE DC-DC CONVERTER 2 3 C 5 6 6.94 (176,3) 7 8 4 7 8 4 2.26 (57,4) 4 7 E G TOP VIEW Terminal and Product Model -Input, +Input All models -Output, +Output L-, P-, R-, LJ-, PJ- & RJ-Series M- & N-Series Q-Series Supervisory All models Terminal Style PCB PCB Screw Size 8-32 UNC 8-32 UNC Recommended Torque 10 in-lb (1.1 N-m) 10 in-lb (1.1 N-m) 65 in-lb (7.2 N-m) 10 in-lb (1.1 N-m) 65 in-lb (7.2 N-m) LUG SCREW HELICAL LOCKWASHER TERMINAL NUT Metal 1/4-20 UNC PCB 8-32 UNC Metal 1/4-20 UNC Sized to accept AMP Faston(R) insulated receptacle #2-520184-2 105 |
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